Make Rustic Barn Door

Select the room and door you want to swap out for the barn wood door. Six 1 x 8 x 8 wood boards three 1 x 4 x 8 wood boards one package of 1 1 4 trim head screws wood glue wood filler a standing block wood stain polyurethane. Rustica s barn door kits are made of only the highest quality materials.

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Adhere the upper stiles below it flush to the.

Make rustic barn door.

Remove the door you are planning to replace and measure the door opening to determine your door size and how much appearance board you will need. Each frame is powder coated with a finish that will endure the test of time. Once you have measured the opening add at least 2 inches to the width to ensure you are covering sides that don t have trim. Add adhesive and set the top rail flush along the top of the boards.

To determine the door width add at least two inches to the width of the opening or to the outside. Before you start shopping for barn door hardware take a careful look at the. First you have to gather all the necessary materials. For the back layer use as many 1x6 boards as needed to cover the gap of your door.

For the front layer cut two 1x6 boards to span the width of your door space and attach at the top and bottom of the. Craftsmen use solid steel cut by a cnc machine to form the frame of the kits as well as the barn door hardware. How to build a barn door measure the space you want to cover design your door. Add the lower stiles and rail leaving a 1 inch channel for the floor guide that.

Add filler strips use a miter saw to cut the 15 filler strips according to the cut list. How to make a diy rustic barn door and hardware know your options for barn door hardware.

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